LED step lighting for movable seating at VILCO Bad Vilbel in Germany

Case study · VILCO Bad Vilbel · Germany

LED step lighting for movable seating at VILCO Bad Vilbel.

Three moving seating modules, removable access steps and lighting designed to work with both: integrated LED profiles, cable carriers, plug-in connectors and wireless DMX.

approx. 660 mstep lighting in the original project
3 modulesfully movable seating sections
124variable access steps in the original project
2026follow-on order for 24 mobile and 18 double-step units

The challenge

A seating installation that changes its shape.

At VILCO, the seating consists of three fully movable modules. Access steps may be added or removed for different events. This changes the layout, electrical connection points and cable routes.

The lighting could not restrict the movement of the structure. The LED profiles, cables beneath the seating and separable connections therefore had to be designed together.

Retracted seating – the grandstand in its stowed position.
Retracted grandstand at VILCO Bad Vilbel with seating modules stowed
124
Variable access steps in the original project82 steps measuring 1.80 m and 42 steps measuring 1.20 m. The 2026 extension is shown separately.

System design

Four technical layers. One moving structure.

The visible light lines are only part of the installation. The key design work is in the integration with the structure and the technology beneath the seating.

01 - StructureIntegrated LED profilesRecesses were provided in the step construction to integrate the lighting profiles rather than adding protruding surface components.
02 - CablingMoving cable routesCable carriers guide the electrical cables through the intended seating movement. Cable routes and interfaces are coordinated with the mechanism.
03 - ConnectionsPlug-in access stepsDefined electrical connectors allow the designated mobile steps to be connected or disconnected for different seating layouts.
04 - OperationControl and powerWireless DMX controls the step lighting. The documented system also includes power supplies compatible with a backup supply.

Cable carriers and cable management

Moving structures need a defined cable route.

The new photographs show the cable carriers and the electrical installation beneath the seating. The cable routes were designed around the movements of the grandstand.

Cable carrier – controlled routing while the seating moves.
Cable carrier guiding cables for moving seating at VILCO
Cable management – electrical installation beneath the seating structure.
Electrical cable routes beneath movable seating at VILCO
Moving seating substructure and cable routes in the original installation.
Movable seating substructure with cable routes at VILCO

Cable carriers, mounting structure and fixed cable routing form a coordinated system beneath the seating.

Integrated into the step

The light line becomes part of the structure.

Machined recesses allow the LED profiles to be neatly integrated into the step. The mounting position, fixing detail and cable routing are coordinated with the seating mechanics.

Profile position, cable routing and access for future servicing were coordinated with the seating mechanics.

Profile integration – a machined recess in the seating step.
Machined recess for integrated LED step lighting profile in the grandstand

Follow-on order · 2026

Appointed again to equip additional mobile and double-step units.

Bissinger Lights received a new order in 2026 to extend the step lighting. The additional units are equipped with connections designed around the seating structure.

24mobile steps

with lighting and plug-in connection system

18double-step units

under the same follow-on order

These photographs document the connection details: the cable with its holder and the integrated socket. The designated connections can be disconnected at the intended points when the layout changes.

Connector lead and holder – detail of the removable mobile step.
Cable holder and plug-in connector under a mobile step
Socket – defined electrical connection point integrated into the step.
Integrated plug-in connection socket on a mobile seating step

Overall view

The scale of the installation becomes clear in the room.

The new photograph shows illuminated step edges across the auditorium and was taken during work on the extension.

The clear, completed seating photograph remains the hero image.

New overall view during site work – illuminated step edges throughout VILCO.

Project sequence

Understand the movement before planning the light.

01Survey the seating structureDefine moving elements, travel paths and removable steps.
02Integrate LED profilesCoordinate recesses and installation details with the construction.
03Plan cable routes and connectorsSet out cable carriers, distribution and defined disconnect points.
04Check control and operationCoordinate wireless DMX and the power and backup concept.

Installation and handover

Original project details.

Plug-in connection for removable steps in the original project.
Plug-in connection for movable steps at VILCO
Handover of the completed LED step lighting.
LED step lighting handover at VILCO Bad Vilbel

The result

Step lighting designed to move – and to be extended.

The original project documents approximately 660 metres of step lighting, three moving seating modules and 124 variable access steps. The 2026 order for 24 mobile steps and 18 double-step units is shown as a separate extension; no unverified new total length is implied.

Integrated profiles, cable carriers, plug-in connections and wireless DMX demonstrate the essential principle for movable grandstands: the lighting and seating mechanics have to be planned together.

  • Three fully movable seating modules
  • Cable carriers and defined cable routes
  • Plug-in access steps and double-step units
  • Wireless DMX and backup-compatible supplies
  • 2026 follow-on order
Completed seating – integrated LED step lighting in operation.
Completed LED step lighting on the movable grandstand at VILCO

Frequently asked questions

What makes this installation different?

The challenging interfaces involve movement, cable routes, plugs and controls.

Why does movable seating need a dedicated connection concept?

Moving the structure or adding access steps changes cable routes and electrical interfaces. The lighting system must therefore match the actual travel paths and intended configurations.

How are cables guided during movement?

At VILCO, energy chains guide the moving cables. Other cable routes and electrical distribution beneath the seating are coordinated with the supporting structure.

What is covered by the 2026 follow-on order?

Lighting for another 24 mobile steps with plug-in connections and 18 double-step units. These quantities are presented separately from the original installation.

Can the lighting operate from a backup supply?

The documented solution includes backup-capable power supplies. Compliance with any regulated emergency or safety-lighting function must be reviewed for each project.

Your project

Planning movable seating or removable access steps?

Send us a drawing, photos or a short description. We can coordinate the lighting profiles, cable routes, plug-in system and controls with your seating structure.